Seismic Upgradation of RC Beams Strengthened with Externally Bonded Spent Catalyst Based Ferrocement Laminates

R. Balamuralikrishnan, A. S. H. Al-Mawaali, M. Y. Y. Al-Yaarubi, B. B. Al-Mukhaini, Asima Kaleem

Abstract


Globally, since there are more systems of civil infrastructure, there are also more degraded buildings and structures. If upgrading or strengthening is a practical option, complete replacement is likely to be an escalating financial burden and may be a waste of natural resources. It is necessary to repair or strengthen a number of reinforced concrete buildings and structures in order to boost their load-bearing capabilities or improve their ductility under seismic stress. Additionally, due to changes in service circumstances, a structure might need to be modified to reduce deflections or manage cracking. Strengthening may be preferable to limiting usage, capping applied loads, and regularly inspecting the structure rather than removing the existing structure or part and building a new one. This study aims to examine the flexural, shear, and combined effect of flexural and shear behavior of reinforced concrete (RC) beams strengthened with externally bonded spent catalyst-based ferrocement laminates and compare them to the control beams (unstrengthened) under two-point loading conditions. This study involves researching laminates with various spent catalyst doses, such as 3, 6, 9, and 12%, in an effort to determine the best amounts that will improve the structural performance of ferrocement laminates. Twelve spent catalyst-based ferrocement laminates measuring 500(L) × 125(B) × 20 mm (thickness) with 3% volume fraction of meshes each were cast and tested in the lab as part of the preliminary investigation. For repeatability, three laminates per case were employed. Eight numbers of under-reinforced RC beams measuring 75(L) × 100(B) × 150(D) mm were cast for the main study; six numbers were strengthened with optimized spent catalyst-based ferrocement laminates bonded with flexible epoxy systems at the tension zone, shear zone, and combination of tension and shear zone. Two of the beams were cast as control specimens. The beams were then evaluated using a Universal Testing Machine (UTM) with a 1000 kN capacity under two-point loading conditions. As a result, the strength, yield load, ultimate load, stiffness, ductility, and related failure modes of all tested beams' flexural and shear performances were examined. According to a preliminary analysis of laminates made of spent catalyst, the dosage of 9% provides good flexural strength in comparison to other doses. In comparison to the strengthened beam, the control beam's initial cracks appeared earlier. In comparison to the control beam, the strengthened beam has an increase in load-carrying capacity of 18% for flexure, 16% for shear, and 30% for the combined impact of flexure and shear. In comparison to the control beam, the deflection of the strengthened beam was decreased by close to 20 to 40% for flexure, 10 to 30% for shear, and 15 to 20% for the combined effects of flexure and shear at the same load level. In relation to control beams, the ductility also improved up to 30% for flexure, 25% for shear, and 25% for the combined impact of flexure and shear. Similar to this, the retrofitted beam is stiffer than the control beam by approximately 40% for flexure, 48% for shear, and 30% for the combined effect of flexure and shear. Theoretical formulation by section analysis is also derived and it gives close agreement with control and strengthened beams. The flexural and shear strengthening of the RC beam retrofitting system is effectively increased by using spent catalyst-based ferrocement laminates. No beam showed signs of premature and brittle failure. According to the test findings, it can be said that spent catalyst-based ferrocement reinforced beams perform better in every way than control beams.

 

Doi: 10.28991/HIJ-2023-04-01-013

Full Text: PDF


Keywords


Ferrocement Laminates; Flexural Retrofit; Shear Retrofit; Two-Point Loading; RC Beams.

References


Sakir, S., Raman, S. N., Kaish, A. B. M. A., & Mutalib, A. A. (2016). Self-flowing mortar for ferrocement in strengthening applications. Perspectives in Science, 8(2), 673–676. doi:10.1016/j.pisc.2016.06.055.

Kaish, A. B. M. A., Jamil, M., Raman, S. N., Zain, M. F. M., & Nahar, L. (2018). Ferrocement composites for strengthening of concrete columns: A review. Construction and Building Materials, 160(30), 326–340. doi:10.1016/j.conbuildmat.2017.11.054.

Naaman, A. E. (2000). Ferrocement and laminated cementitious composites. Techno Press, Yuseong, South Korea.

ACI 318R-02. (2002). Building Code Requirements for Structural Concrete and Commentary. American Concrete Institute (ACI), Michigan, United States.

Pacewska, B., Bukowska, M., Wilińska, I., & Swat, M. (2002). Modification of the properties of concrete by a new pozzolan - A waste catalyst from the catalytic process in a fluidized bed. Cement and Concrete Research, 32(1), 145–152. doi:10.1016/S0008-8846(01)00646-9.

Pacewska, B., Wilińska, I., & Kubissa, J. (1998). Use of spent catalyst from catalytic cracking in fluidized bed as a new concrete additive. Thermochimica Acta, 322(2), 175–181. doi:10.1016/S0040-6031(98)00498-5.

Ahmadi, B., & Shekarchi, M. (2010). Use of natural zeolite as a supplementary cementitious material. Cement and Concrete Composites, 32(2), 134–141. doi:10.1016/j.cemconcomp.2009.10.006.

Rattanasak, U., Jaturapitakkul, C., & Sudaprasert, T. (2001). Compressive strength and heavy metal leaching behavior of mortars containing spent catalyst. Waste Management and Research, 19(5), 456–464. doi:10.1177/0734242X0101900511.

Tseng, Y. S., Huang, C. L., & Hsu, K. C. (2005). The pozzolanic activity of a calcined waste FCC catalyst and its effect on the compressive strength of cementitious materials. Cement and Concrete Research, 35(4), 782–787. doi:10.1016/j.cemconres. 2004.04.026.

Sun, D. D. (2003). Stabilization treatment for reutilization of spent refinery catalyst into value-added product. Energy Sources, 25(6), 607–615. doi:10.1080/00908310390195679.

Antiohos, S. K., Chouliara, E., & Tsimas, S. (2006). Re-use of spent catalyst from oil-cracking refineries as supplementary cementing material. China Particuology, 4(2), 73–76. doi:10.1016/s1672-2515(07)60238-3.

Sadeghbeigi R. (2000). Fluid Catalytic Cracking Handbook. Gulf Professional Publishing, Houston, United States.

Bukowska, M., Pacewska, B., & Wilińska, I. (2003). Corrosion resistance of cement mortars containing spent catalyst of fluidized bed cracking (FBCC) as an additive. Journal of Thermal Analysis and Calorimetry, 74(3), 931–942. doi:10.1023/B:JTAN.0000011025.26715.f5.

Pinto, C. A., Büchler, P. M., & Dweck, J. (2007). Pozzolanic properties of a residual FCC catalyst during the early stages of cement hydration : Evaluation by thermal analysis. Journal of Thermal Analysis and Calorimetry, 87(3), 715–720. doi:10.1007/s10973-006-7772-2.

Dweck, J., Pinto, C. A., & Büchler, P. M. (2008). Study of a Brazilian spent catalyst as cement aggregate by thermal and mechanical analysis. Journal of Thermal Analysis and Calorimetry, 92(1), 121–127. doi:10.1007/s10973-007-8750-z.

Su, N., Chen, Z. H., & Fang, H. Y. (2001). Reuse of spent catalyst as fine aggregate in cement mortar. Cement and Concrete Composites, 23(1), 111–118. doi:10.1016/S0958-9465(00)00074-3.

Zornoza, E., Payá, J., & Garcés, P. (2008). Chloride-induced corrosion of steel embedded in mortars containing fly ash and spent cracking catalyst. Corrosion Science, 50(6), 1567–1575. doi:10.1016/j.corsci.2008.02.001.

Bayraktar, O. (2005). Bioleaching of nickel from equilibrium fluid catalytic cracking catalysts. World Journal of Microbiology and Biotechnology, 21(5), 661–665. doi:10.1007/s11274-004-3573-6.

Payá, J., Monzó, J., & Borrachero, M. V. (2001). Physical, chemical and mechanical properties of fluid catalytic cracking catalyst residue (FC3R) blended cements. Cement and Concrete Research, 31(1), 57–61. doi:10.1016/s0008-8846(00)00432-4.

Williams, K., Balamuralikrishnan, R., Joe, A., & Prince, S. (2022). A study on the mechanical properties of green concrete. Civil Engineering Journal, 8(5), 1011-1028. doi:10.28991/CEJ-2022-08-05-012.

Shaheen, Y. B. I., Eltaly, B. A., & Abdul-Fataha, S. G. (2014). Structural performance of ferrocement beams reinforced with composite materials. Structural Engineering and Mechanics, 50(6), 817–834. doi:10.12989/sem.2014.50.6.817.

Ong, K.C., Paramasivam, P., & Lim, C.T. (1992). Flexural strengthening of reinforced concrete beams using ferrocement laminates. Journal of ferrocement, 22, 331-343.

Castellanos, T.N., Agredo, T.J. & Gutierrez, R. M. (2017). Permeation Properties of Concrete. Journal of Ferrocement, 37(3), 23-29.

Krishnamurthy, B. S., Balamuralikrishnan, R., & AL-Abdali, S. I. (2017). The Effect of addition of Spent Catalyst and Steel fibers on the strength properties of concrete. International Journal of Advanced Engineering, Management and Science, 3(6), 690–695. doi:10.24001/ijaems.3.6.12.

Al-Jabri, K., Al-Kamyani, Z., Al-Shamsi, K., Al-Saidy, A., & Sohel, K. M. A. (2021). Spent fluid cracking and spent alumina catalysts as sustainable construction materials in concrete. Innovative Infrastructure Solutions, 6(4), 26–40. doi:10.1007/s41062-021-00560-7.

Bitaraf, A., Kheyroddin, A., & Sharbatdar, M. K. (2021). Flexural Strengthening of Continuous RC Beams Using HPFRCC Precast Laminates. Journal of Structural and Construction Engineering, 8(6), 221-240.

Szczech, D., Krawczyk, Ł., & Kotynia, R. (2020). Flexural strengthening of RC beams with NSM CFRP laminates. MATEC Web of Conferences, 323, 01010. doi:10.1051/matecconf/202032301010.

Paul, D. and Kumar Datta, A. (2018). A Study on Flexural Strengthening of RC Beam Using FRP. Advances in Construction Materials and Structures. International Conference on Advances In Construction Materials And Structures, March 7-8, 2018, IIT Roorkee, Uttarakhand, India.

Suman, P., Sarath Chandra Kumar, B., & Ramesh, K. (2020). Strengthening of RC Beams with M-Sand using external bonding of steel plates. IOP Conference Series: Materials Science and Engineering, 912(6), 1-12. doi:10.1088/1757-899X/912/6/062035.

Niewiadomski, P., & Cisiński, M. (2023). The Impact of Waste Fluid Catalytic Cracking Catalyst Addition on the Selected Properties of Cement Pastes. 10th MATBUD 2023 Scientific-Technical Conference. doi:10.3390/materproc2023013010.

Miah, M. J., Miah, M. S., Alam, W. B., Lo Monte, F., & Li, Y. (2019). Strengthening of RC beams by ferrocement made with unconventional concrete. Magazine of Civil Engineering, 89(5), 94–105. doi:10.18720/MCE.89.8.

Murad, Y. (2018). An experimental study on flexural strengthening of RC beams using CFRP sheets. International Journal of Engineering and Technology(UAE), 7(4), 2075–2080. doi:10.14419/ijet.v7i4.16546.


Full Text: PDF

DOI: 10.28991/HIJ-2023-04-01-013

Refbacks

  • There are currently no refbacks.


Copyright (c) 2023 R. Balamuralikrishnan, A. S. H. Al-Mawaali, M. Y. Y. Al-Yaarubi, B. B. Al-Mukhaini, Asima Kaleem